Solutions
Over the period of time we have gained hands on experience in a lots of different industry verticals. Below are a few examples of different industry sectors we have served.
Vegetable Oil
We are serving this industry sector since long time. The technologies, we provided automation for, are fractionation, de-fractionation and Clarifier. We provide complete automation control system for these processes.
Water
We are serving different arms in water related processes. We have provided automation control system for pumping stations for drinking water, pumping stations for irrigation purpose Demineralisation and Reverse Osmosis systems.
Another area of our expertise in water is pumping stations for power generations. We have developed numerous systems for this type of pumping stations including controlling of the pumping station as well as controlling of the electrical system related to them and integrate this as a whole in the main control system for the power generation plant.
Work Expertise – Water Verticle
- Project done for: Pumping station Automation, Sea water lifting Pump House automation, Water Treatment Plant Automation, DM Plant Automation, Sewage Collection Pump House Automation, Water Distribution Monitoring system Automation, Hydel Power Plant Automation.
- Project scope: One Stop Solution for Control, Automation & Instrumentation solution with Design, Engineering, Procurement, Supply & Services.
- Major Achievements in Project executions: Data collection & communication with Central SCADA system for future reporting & analysis over Radio communication, Redundant Radio communication, GSM / GPRS Communication, Redundant Fiber Optic communication, Communication over Leased lines.
- nstallation details: 19 Non Redundant PLC Systems, 14 Redundant PLC systems, 30 SCADA systems & 5 HMI stations.
- Major clinets / End Users: Kerla Water Authority, Malegaon Municipal Corporation, I & CAD AP, DVC, Konal Hydel, Mumbai Municipal Corporation etc.
- Major Consultants worked: Desien, TCE, DVC etc..
Material Handling
Material handling segment constitutes a significant part of our customer base. The major parts we serve to in this segment are Coal Handling and Cement plants.
In coal and cement handling we provide systems for main coal handling plant and the machines also. The machines for which we developed and deployed the systems include stacker-reclaimer, pylon-reclaimer, wagon-tippler, paddle feeder.
We have also developed and deployed system for shipyard conveyor handling, multiple conveyor sequencing and synchronisation.
Work Expertise – Power & Material Handling Verticle
- Project done for: Power Plant Coal Handling Systems, Matrial Handling machines likes Stacker Cum Reclaimers, Wagon Tippler- Side Arm Charger machines used in Power plants for Coal handling or in cement plant.
- Project scope: Control Automation systems, as well for some cases one Stop Solution for Control, Automation , Electrical & Instrumentation solution with Design, Engineering, Procurement, Supply & Services.
- Major Achievements in Project executions: Data collection & communication with Coal Handeling Plant Central SCADA system, Information handshaking with Main DCS system, Radio communication, Fiber Optic communication.
- Installation details: 10 Non Redundant PLC Systems, 29 Redundant PLC systems, 12 SCADA systems & 26 HMI stations.
- Major clinets / End Users: MAHAGENCO, MSPGCL, RRVUNL, DVC, Penna Cement, Maihar Cement, Jindal Steel & Power Ltd, Jindal Power Plant, RKM PowerGen Ltd, Thyssen Krupp, Penna Cement Dubai etc.
- Major Consultants worked: Desien, TCE, DVC, DCPL etc..
Automotive
The automotive sector also constitutes a larger segment of our customer base. We have developed and deployed a number of automation control systems, for various manufacturing processes, for our customers in automotive sector. The different technologies we provided automation system for, are grinding, turning, milling, auto gauging equipments, leak testers and so on. This also include up gradation of the m/c from DC servo to AC servo.
Our expertise includes a lot of control systems for various SPM, assembly line conveyor synchronisation. VSAS has designed and deployed m/c utilisation monitoring system for data acquisition, reporting and analysis for cell of m/c.
Packaging / Textile Printing
We have provided systems for pharma packaging, carton packaging and allied equipments, form fill and seal automations, flow rap packaging, tube filling m/c, augur filler, etc.
In textile sector we have developed and deployed automation systems for sari and fabric printing machines.
Process
VSAS has designed and deployed a number of automation systems for different processes. Few of them are oxygen generation, burner management, electroplating plant automation.
Here we want to give a special mention to a project where we designed and developed a system for solar cell wafer manufacturing machine.
Work Expertise – Process Verticle
- Project done for: Veg oil plant, Edible Oil, plant, Ethenol plant, Fish oil processing plant, etc…including process like Bleacher, DEO, PLF, Neutralization..
- Project scope: Control & Automation solution with Design, Engineering, Procurement, Supply & Services.
- Major Achievements in Project executions: Data collection & communication with Central SCADA system for future reporting
- nstallation details: 25 Non Redundant PLC Systems, 05 Redundant PLC systems, 30 SCADA systems.
- Major clinets / End Users: Adani Wilmar, Ruchi Soya, Siddharth Soya, N. K. protiens, Fare exports, Arani Agro, Purti Oil, NMK Holding Pvt. Ltd. Srilanka, Shabnam Veg Oil Industry Bangladesh, etc.